Water-cooled AL-EMS
Composition of the Water-cooled AL-EMS system : AL-EMS (Including platform trolley) + Electrical control system + Water cooling system The AL-EMS consists of the inductor, mounting base, water piping assembly, copper busbar assembly, sealing components, cooling fan (air-cooled type), and housing, etc. The trolley consists of the travel mechanism, lifting mechanism, hydraulic system, trolley frame, and drag chain. The travel mechanism includes a travel motor, reducer, and gear transmission mechanism. The water cooling system consists of a DM water tank, DM water pump, plate heat exchanger, instrumentation, and stainless-steel piping. It provides monitoring functions including flow, temperature, pressure, liquid level, and water quality.
Extends lining life and reduces maintenance
Reduces fuel gas consumption
Reduces dross formation
Reduces manual work and forklift usage
Increases productivity
Rapidly homogenizes melt temperature and chemical composition
Reduces electrical power consumption
Temperature Homogenization
In an unstirred melt bath, the temperature difference between the top and bottom is typically 50–80 ℃.
With Al-EMS forced circulation, the top-to-bottom temperature difference can be reduced to below 6 ℃ within 6 minutes after start-up, while significantly increasing the alloy dissolution rate.
Energy savings
By maximizing the temperature difference between the melt surface and the furnace roof, heat transfer to the melt is improved. By reducing heat loss and enhancing heat transfer, energy savings can reach up to 15%.
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